280kg/h Single Screw Extruder Machine Cable 90 Extruder Machine

Specification:

Description1:

This machine is used for insulating or sheathing LSZH cables. It features a specialized screw for LSZH material, and the compression ratio is strictly controlled to ensure a smooth extrusion process. It also has a heating and cooling system tailored to the needs of the machine to ensure the optimal operating temperature. Additionally, there is a user-friendly PLC control panel for quick adjustments to production configuration and settings.

Feature:

Using a specialized screw for LSZH material and strictly controlling the compression ratio based on the material's unique characteristics.

Ensuring the tensile strength, elongation, and surface finish of LSZH material by choosing a squeezing mold for insulation and a semi-squeezing mold for sheathing.

The entire line is controlled by PLC with a human-machine interaction interface, using digital control technology and PLC programs for a reliable and flexible control system.

The cooling system of the entire line is crucial for extruding LSZH material, therefore, a special heating and cooling temperature control system is adopted.

Description2:

Here's a description of a single-screw extruder machine for cables with a production capacity of 280kg/h, specifically a Cable 90 extruder machine:

1. Single Screw Extruder:

   • The Cable 90 extruder machine features a single-screw extruder as its main component. This extruder is responsible for melting, mixing, and processing the raw materials used in cable production.
   • The extruder consists of a heated barrel with a rotating screw. The screw conveys and compresses the material, generating heat through mechanical and electrical energy input.
   • The extruder is specifically designed to handle cable production requirements, ensuring efficient melting, mixing, and homogenization of the raw materials while maintaining consistent processing conditions.
   • Temperature control zones along the barrel allow for precise temperature regulation, optimizing the extrusion process for cable production.
   • The extruder may include a control system for temperature, screw speed, and pressure, enabling accurate control and adjustment of the extrusion process parameters.

2. Production Capacity:

   • The Cable 90 extruder machine has a production capacity of 280kg/h. This capacity indicates the maximum amount of cable material that can be processed and extruded within one hour.
   • The high production capacity allows for efficient and large-scale cable manufacturing, meeting the demand for high-volume production.

3. Die Design:

   • The extruder machine incorporates a die specifically designed for cable production. The die shapes and sizes the extruded cable, determining its dimensions and cross-sectional shape.
   • The die design ensures uniformity and accuracy in the cable's dimensions, meeting the required specifications and standards for cable manufacturing.

4. Cooling and Sizing:

   • After extrusion, the cable passes through a cooling and sizing process. This helps solidify and cool the extruded cable, maintaining its shape and properties.
   • Cooling is typically achieved using water baths or air cooling units, while sizing tools control the cable's diameter and shape, ensuring compliance with the desired specifications.

5. Haul-off Unit and Cutting System:

   • The extruder machine incorporates a haul-off unit, also known as a caterpillar unit, which pulls the extruded cable at a controlled speed. This ensures consistent dimensions and tension during the production process.
   • A cutting system is employed to accurately cut the extruded cable into desired lengths, typically measured in meters or feet, to meet customer requirements.

6. Control System and Automation:

   • The Cable 90 extruder machine is equipped with a control system that integrates and monitors various components and processes. This system allows for precise control of parameters such as temperature, screw speed, and pressure.
   • Automation features, such as touchscreen interfaces and programmable logic controllers (PLCs), enhance productivity and quality control by automating certain tasks and providing real-time monitoring and data logging capabilities.

7. Safety Features:

   • The extruder machine includes safety features to ensure a safe working environment. These may include emergency stop buttons, safety interlocks, and guarding mechanisms.

8. Maintenance and Serviceability:

   • The extruder machine is designed for ease of maintenance and serviceability. It may include features such as quick-change components, easy access for cleaning and maintenance tasks, and diagnostic systems for identifying and troubleshooting issues.

Please note that the specific features and design of a Cable 90 extruder machine can vary depending on the manufacturer and the specific requirements of cable production. It's advisable to consult with the manufacturer or supplier to confirm the available features and specifications that meet your specific needs for cable production with a 280kg/h production capacity.

About us

Jiangsu hopda Machinery Co., Ltd. was founded in 1989 and is located in Guanlin Industrial Zone, Yixing City, Jiangsu Province. It covers an area of 45,000 square meters, with a production workshop of 40,000 square meters. There are 260 employees, including more than 60 engineers and technicians. Jiangsu hopda Machinery Co., Ltd. is a technology-based enterprise integrating intelligent cable R&D, design, manufacturing and service. The company has more than 50 sets of large-scale production equipment and accumulated assets of nearly 100 million yuan. At present, the main products are: a full set of production equipment for intelligent wires, including: extruder, frame stranding machine, cable forming machine, high-speed stranding machine, active untwisting twisting machine, ring packaging machine, 1860 crank cable tie wrapping machine, high-speed horizontal multi-layer taping machine, bunching machine, armoring machine, copper screen machine, active take-up and pay-off, gantry take-up and pay-off, crawler traction machine, intelligent rocking packaging and palletizing integration, etc. Through the integration of Internet technology and assembly industry, combined with cloud solutions, customers can visualize the order production situation anytime and anywhere, and realize 24-hour remote collaborative after-sales service, which has won a good reputation and wide praise in the market.

Behind the scale, product quality is the core of enterprise competition, is the magic weapon to win customers, enterprise standards continue to improve, corporate governance continues to improve. The combination of R&D and intelligent manufacturing currently covers many cable manufacturing enterprises at home and abroad, and the products are exported to the Middle East, Europe, North and South America and other regions in order to serve the export business.

With the revitalization of national industry as our own responsibility, under the development opportunity of the new era, we will still take the production mode of "high efficiency, high quality and low energy consumption" as the core of intelligent manufacturing. Firm self-confidence, develop side by side, and give back to the society with industry.

Jiangsu Hopda Machinery Co., Ltd. was founded in 1989 and is located in the Guanlin Industrial Zone of Yixing City, Jiangsu Province, China. The company covers an area of 45,000 square meters, with a production workshop of 40,000 square meters. Currently, it has 260 employees, including over 60 engineering and technical personnel. We are a technology-oriented enterprise specializing in the research, development, design, manufacturing, and service of intelligent cable production. The company boasts more than 50 sets of large-scale production equipment with assets totaling nearly 100 million RMB.

In this new era of development, with a commitment to revitalizing the national industry, we will continue to make “high efficiency, high quality, and low energy consumption” as the core of intelligent manufacturing. We stand firm with confidence, and alongside our partners, we will contribute to the community through industrial development.