80-90 specialized LSZH Cable extrusion line

Specification:

Description1:

The machine is used for insulating or sheathing for LSZH cable. Featuring a specializes screw for LSZH material. Compression ratio is strictly controlled to deliver the smoothest extruding process. Tailored heating and cooling system to ensure the optimal operating temperature of the machine and user-friendly PLC control panel is in place for quick adjustment to production configuration and settings.

Feature:

l According to the special characteristics of LSZH material, adopt the specialized screw and the compression ratio is controlled strictly.

l Ensure the tensile strength, elongation and surface finish of LSZH material, the squeezing mould is chosen during insulating and the semi-squeezing mould is chosen during sheathing.

l The whole line is controlled by PLC with human-machine interaction interface. Digital control technique and PLC program make entire control system dependable and flexible.

The cooling system of the whole line is very important to extrude LSZH material. So the whole line adopt special heating and cooling temperature control system.

Description2:

Here's a description of a PTFE wire and cable extruder machine with a production capacity of 60kg/h and an 11KW Siemens motor:

1. Extruder Machine:

   • The extruder machine is specifically designed for manufacturing PTFE (Polytetrafluoroethylene) wire and cable. PTFE is a high-performance polymer known for its excellent electrical insulation properties and resistance to high temperatures.
   • The machine is optimized for processing PTFE materials, ensuring efficient and precise extrusion.
   • It features a heated barrel with a rotating screw that conveys and melts the PTFE material. The screw design and configuration are tailored for processing PTFE materials used in wire and cable production.
   • Temperature control zones along the barrel allow for precise temperature regulation to achieve optimal melting and extrusion of the PTFE material.
   • The extruder machine may include a control system for temperature, screw speed, and pressure, providing accurate control and adjustment of process parameters.

2. Production Capacity:

   • The extruder machine has a production capacity of 60kg/h, indicating the maximum amount of PTFE material that can be processed and extruded within one hour.
   • This capacity allows for efficient production of PTFE wire and cable to meet the demand for high-volume manufacturing.

3. Motor:

   • The extruder machine is equipped with an 11KW Siemens motor, which provides the necessary power for driving the extrusion process.
   • Siemens is a well-known and reputable brand in the field of electric motors, known for their reliability and performance.

4. Wire and Cable Extrusion:

   • The extruder machine applies the molten PTFE material to form the insulation and/or jacketing layer of the wire and cable.
   • The extrusion process ensures precise control of the thickness and quality of the PTFE layer, meeting the desired specifications and standards for PTFE wire and cable.

5. Cooling and Sizing:

   • After extrusion, the wire or cable passes through a cooling and sizing process to solidify and stabilize the extruded PTFE material.
   • Cooling is typically achieved using water baths or air cooling units, while sizing tools control the wire or cable's diameter and shape, ensuring compliance with the desired specifications.

6. Haul-off Unit and Cutting System:

   • The extruder machine incorporates a haul-off unit that pulls the extruded wire or cable at a controlled speed, maintaining tension and dimensional consistency.
   • A cutting system accurately cuts the wire or cable into desired lengths, typically measured in meters or feet, to meet customer requirements.

7. Control System and Automation:

   • The extruder machine is equipped with a control system, which may include a programmable logic controller (PLC) and human-machine interface (HMI), allowing for precise control and monitoring of process parameters such as temperature, speed, and pressure.
   • Automation features enhance productivity and quality control by automating certain tasks and providing real-time monitoring and data logging capabilities.

8. Safety Features:

   • The extruder machine incorporates safety features to ensure a safe working environment. These may include emergency stop buttons, safety interlocks, and guarding mechanisms.

9. Maintenance and Serviceability:

   • The extruder machine is designed for ease of maintenance and serviceability. It may include features such as quick-change components, easy access for cleaning and maintenance tasks, and diagnostic systems for identifying and troubleshooting issues.

Please note that the specific features and configuration of a PTFE wire and cable extruder machine with a 60kg/h production capacity and an 11KW Siemens motor can vary depending on the manufacturer and specific requirements. It is recommended to consult with the manufacturer or supplier to confirm the available features and specifications that meet your specific needs for PTFE wire and cable production.

support and services:

Quality Assurance:Quality assurance for all products

Price Advantage: Competitive price advantage

Support formulation: can be customized according to customer requirements

After-sales guarantee: 24-hour after-sales service nationwide

packing and shipping:

All packaging will be designed to ensure the safety of the products during transportation.

All shipments are accompanied by a packing list.

Product Parameters

Jiangsu Hopda Machinery Co., Ltd. was founded in 1989 and is located in the Guanlin Industrial Zone of Yixing City, Jiangsu Province, China. The company covers an area of 45,000 square meters, with a production workshop of 40,000 square meters. Currently, it has 260 employees, including over 60 engineering and technical personnel. We are a technology-oriented enterprise specializing in the research, development, design, manufacturing, and service of intelligent cable production. The company boasts more than 50 sets of large-scale production equipment with assets totaling nearly 100 million RMB.

In this new era of development, with a commitment to revitalizing the national industry, we will continue to make “high efficiency, high quality, and low energy consumption” as the core of intelligent manufacturing. We stand firm with confidence, and alongside our partners, we will contribute to the community through industrial development.